Description:

Convert your Edgebander from its standard Glue Pot system to PUR Slot Die Extrusion system usingVALCO MELTON'S HOT MELT/PUR EXTRUSION SYSTEM With up to 60 mm wide Glue Line Coverage The "IsoMelt Mini" melting tank is used for this proposal, it will be able to melt and pump around 10 Lbs of adhesive per hour. The IsoMelt Mini has a completely enclosed reservoir, which seals off the PUR from moisture in the atmosphere. To ensure that no moisture enters the reservoir, there is a small PLC program that injects dry air on a timed basis into the reservoir. The external MCP-6 pattern controller will process the photo-eye input and encoder signal measuring the machine speed. The pump will deliver adhesive to the head. A sensor mounted upstream from the applicator head will "see" the edge of the board coming through the system and triggers the valve to fire at the appropriate time and shut off at the appropriate time, ensuring that glue is accurately placed. An encoder is included for the speed feedback necessary for precise pattern placement. The head itself will need to be mounted in place of your current glue pot.Should you decide to go with this solution, we will provide you with drawings of the mount to make sure there are no issues with the fit before we take your machine down for the install.Also to expedite frequent changeover of part thickness and the importance of machine up-time, this proposal includes the motorized part thickness adjustment. It eliminates the need for operators to adjust the coating width on each setup.Components Required:1 946XX052 IsoMelt Mini, 4 cc/rev pump, 53 Lbs (24kG)/Hr, 2 exit NI1201 968XX167 Clearcut 60 edgebanding head (adjustable up to 60 mm wide)1 N/A Motorized option for edgebanding head including. . . 988xx894 controller, 912xx860 cable kit, 912xx027 unit communication cable1 988XM859 Uni-Flow Pneumatic Control for IsoMelt Mini1 913XX876 NV-10A level sensor board1 913XX513 Level sensor M30X1,51 780XX149 Heated hose, 2300/3000 Series,1/2-inch X 16-ft, 240 V1 074XX056 MCP-6 pattern control1 155XX341 1000 Pulse Encoder Kit (rigid encoder bracket)1 029XX511 Encoder splitter, Y-adapter to D series hot melt unit1 030XX632 Encoder cable, 8 m, 8-pin DIN1 280XX256 Fixed-field sensor, 4-inch (100-mm) range, with 581XX484 mounting bracket1 030XX596 Scanner cable, 10 m, flying leads 1 030XX882 Valve cable, 10 m, female reverse key to flying leads1 799XX716 Tank fittings kit, qty 2, straight #8 hose core1 799XX713 Tank fittings kit, qty 2, 45-degree #8 hose core 10 795XX550 InsulationPrice is for all of the items required to convert your Edgebander to an efficient PUR machine. Labor prices not included.